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Super Duplex Steel Zeron 100 Washer

Super Duplex Steel Zeron 100 Washer

A Super Duplex Steel Zeron 100 washer is a heavy-duty washer that is manufactured from Super Duplex Stainless Steel, specifically, Zeron 100. Due to their higher mechanical characteristics and endurance, they are best suited for those applications where failure is not an option and the components are exposed to aggressive environments.

Chemical compositions of Super Duplex Steel Zeron 100 Washer

Super Duplex Steel Zeron 100 washers are made from commercially pure titanium with the following typical chemical composition:

%
Cr
Ni
Mo
Cu
W
C
N
Mn
Si
P
S
Fe
Min
24
6
3
0.5
0.5
0.2
Max
26
8
4
1
1
0.03
0.3
1
1
0.030
0.010
Balance

This information is useful in evaluating the performance of Super Duplex Steel Zeron 100 washers under different operating conditions.

Mechanical properties of Super Duplex Steel Zeron 100 Washer

Super Duplex Steel Zeron 100 washers possess several key mechanical properties:

GradeTensile Strength
(MPa) min
Yield Strength
0.2% Proof (MPa) min
Elongation 
(% in 50mm)
ZERON-100 (UNS-S32760)75055025

These properties ensure that Super Duplex Steel Zeron 100 washers offer an all-round performance making them suitable for various industrial applications.

Features of Super Duplex Steel Zeron 100 Washer

Super Duplex Steel Zeron 100 washers offer several notable features due to their unique composition and properties, which include:

  • High Strength: Super Duplex Steel Zeron 100 washers provide Higher tensile and yield strength than conventional stainless steels, thus making it suitable for applications that require high levels of stress.
  • Excellent Corrosion Resistance: Zeron 100 washers ensure Excellent pitting, crevice corrosion, and uniform corrosion in severe environments such as marine atmospheres and seawater.
  • Resistance to Stress Corrosion Cracking: Zeron 100 washers have Enhanced resistance to stress corrosion cracking in chloride-containing environments.
  • Enhanced Durability: Zeron 100 washers are Resistant to mechanical wear and fatigue enabling components to last longer.
  • Superior Impact Toughness: Zeron 100 washers Retain high strength and ability to withstand shocks at low temperatures.
  • High Chromium Content: Zeron 100 washers have excellent resistance to oxidation as well as to corrosive and acidic solutions.
  • Nitrogen Alloyed: Nitrogen in Zeron 100 washers helps in increasing strength as well as making it more resistant to corrosion.

These characteristics help make Super Duplex Steel Zeron 100 washers suitable for a wide variety of applications and dependable materials.

Application of Super Duplex Steel Zeron 100 Washer

Super Duplex Steel Zeron 100 washers are used in various industries because of the following characteristics. These bars are usually used on industrial premises.

  • Oil and Gas Industry: Super Duplex Steel Zeron 100 washers are being used in offshore platforms and subsea equipment for their ability to withstand unfriendly environments and be strong.
  • Chemical Processing: Zeron 100 washers are also applied to equipment and pipe systems where the media is very corrosive and high corrosion protection is needed.
  • Marine Applications: Zeron 100 washers are especially suitable for marine hardware and fittings, which often come in contact with seawater due to their high resistance to corrosion from seawater.
  • Desalination Plants: Applied in desalination equipment where adequate resistance to chloride correction is required.
  • Pulp and Paper Industry: Super Duplex Steel Zeron 100 washers are used in equipment that comes in contact with corrosive chemicals and high pressure and where the equipment needs to be very durable and corrosion resistant.
  • Power Generation: Zeron 100 washers are applied to power stations, and steam and gas turbine uses since it has high strength and durability at high temperatures.
  • Petrochemical Industry: These washers are used in reactors, distillation columns, and other equipment wherein there is a requirement for high pressure and corrosion by acidic as well as alkali substances.
  • Marine Transport: Zeron 100 washers are applied in ship construction and maintenance, especially for elements that are part of a ship's structures, which are exposed to the sea environment: fasteners, etc.

Thus, Super Duplex Steel Zeron 100 washers can withstand extreme conditions, making them a preferred choice for critical applications.

A Super Duplex Steel Zeron 100 washer is a heavy-duty washer that is manufactured from Super Duplex Stainless Steel, specifically, Zeron 100. Due to their higher mechanical characteristics and endurance, they are best suited for those applications where failure is not an option and the components are exposed to aggressive environments.

Chemical compositions of Super Duplex Steel Zeron 100 Washer

Super Duplex Steel Zeron 100 washers are made from commercially pure titanium with the following typical chemical composition:

%
Cr
Ni
Mo
Cu
W
C
N
Mn
Si
P
S
Fe
Min
24
6
3
0.5
0.5
0.2
Max
26
8
4
1
1
0.03
0.3
1
1
0.030
0.010
Balance

This information is useful in evaluating the performance of Super Duplex Steel Zeron 100 washers under different operating conditions.

Mechanical properties of Super Duplex Steel Zeron 100 Washer

Super Duplex Steel Zeron 100 washers possess several key mechanical properties:

GradeTensile Strength
(MPa) min
Yield Strength
0.2% Proof (MPa) min
Elongation 
(% in 50mm)
ZERON-100 (UNS-S32760)75055025

These properties ensure that Super Duplex Steel Zeron 100 washers offer an all-round performance making them suitable for various industrial applications.

Features of Super Duplex Steel Zeron 100 Washer

Super Duplex Steel Zeron 100 washers offer several notable features due to their unique composition and properties, which include:

  • High Strength: Super Duplex Steel Zeron 100 washers provide Higher tensile and yield strength than conventional stainless steels, thus making it suitable for applications that require high levels of stress.
  • Excellent Corrosion Resistance: Zeron 100 washers ensure Excellent pitting, crevice corrosion, and uniform corrosion in severe environments such as marine atmospheres and seawater.
  • Resistance to Stress Corrosion Cracking: Zeron 100 washers have Enhanced resistance to stress corrosion cracking in chloride-containing environments.
  • Enhanced Durability: Zeron 100 washers are Resistant to mechanical wear and fatigue enabling components to last longer.
  • Superior Impact Toughness: Zeron 100 washers Retain high strength and ability to withstand shocks at low temperatures.
  • High Chromium Content: Zeron 100 washers have excellent resistance to oxidation as well as to corrosive and acidic solutions.
  • Nitrogen Alloyed: Nitrogen in Zeron 100 washers helps in increasing strength as well as making it more resistant to corrosion.

These characteristics help make Super Duplex Steel Zeron 100 washers suitable for a wide variety of applications and dependable materials.

Application of Super Duplex Steel Zeron 100 Washer

Super Duplex Steel Zeron 100 washers are used in various industries because of the following characteristics. These bars are usually used on industrial premises.

  • Oil and Gas Industry: Super Duplex Steel Zeron 100 washers are being used in offshore platforms and subsea equipment for their ability to withstand unfriendly environments and be strong.
  • Chemical Processing: Zeron 100 washers are also applied to equipment and pipe systems where the media is very corrosive and high corrosion protection is needed.
  • Marine Applications: Zeron 100 washers are especially suitable for marine hardware and fittings, which often come in contact with seawater due to their high resistance to corrosion from seawater.
  • Desalination Plants: Applied in desalination equipment where adequate resistance to chloride correction is required.
  • Pulp and Paper Industry: Super Duplex Steel Zeron 100 washers are used in equipment that comes in contact with corrosive chemicals and high pressure and where the equipment needs to be very durable and corrosion resistant.
  • Power Generation: Zeron 100 washers are applied to power stations, and steam and gas turbine uses since it has high strength and durability at high temperatures.
  • Petrochemical Industry: These washers are used in reactors, distillation columns, and other equipment wherein there is a requirement for high pressure and corrosion by acidic as well as alkali substances.
  • Marine Transport: Zeron 100 washers are applied in ship construction and maintenance, especially for elements that are part of a ship's structures, which are exposed to the sea environment: fasteners, etc.

Thus, Super Duplex Steel Zeron 100 washers can withstand extreme conditions, making them a preferred choice for critical applications.

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