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Super Duplex Steel Pipes

Super Duplex Steel Pipes have excellent strength, better corrosion protection, and resistance to wear. These pipes are designed and manufactured from a combination of austenitic and ferritic stainless steel, enabling them to cope with pressures and harsh environments. The presence of chromium and molybdenum in stainless steel in a high quantity makes Super Duplex Steel corrosion resistant to pitting, crevice corrosion, and stress corrosion cracking.

Characteristics of Super Duplex Steel Pipes

Here are some key features of Super Duplex Steel Pipes:

  • High Strength: Super Duplex Steel Pipes show better tensile and yield strengths than conventional duplex and austenitic stainless steel pipes and tubes.
  • Excellent Corrosion Resistance: This type resists pitting, crevice corrosion, and stress corrosion cracking in the presence of chlorides at excellent levels.
  • Enhanced Durability: These pipes are therefore tailored to meet these generally unfavorable conditions, such as high or low temperatures and a wide range of chemically corrosive environments, among others, to meet their intended operational life and efficiency.
  • Good Toughness: Even though Super Duplex Steel Pipes are very strong, they also offer good toughness, thus making them suitable for use in materials prone to impact loads.
  • Cost Efficiency: Due to the high strength and corrosion resistance, the wall thickness and the material are smaller than other high-strength alloys.
  • High Chromium and Molybdenum Content: This is because chromium and molybdenum concentrations are relatively high, thus giving it the advantage of resisting corrosion over other materials in oxidizing circumstances.
  • Good Weldability: Conventional welding techniques can be used, but certain practices may be necessary to maintain the composites' high-performance characteristics.
  • Resistance to Sulfide Stress Corrosion: These pipes, therefore, afford protection against SSC since this is a major threat in oil and gas-related applications.
  • Low Thermal Expansion: Super Duplex Steel Pipes offer a lower thermal expansion/contraction coefficient and, thus, good dimensional stability under heat.

Therefore, Super Duplex Steel Pipes are used in various industry sectors.

Uses of Super Duplex Steel Pipes

Super Duplex Steel Pipes are used in various industries due to their mechanical strength and corrosion-resistant corrosive resistance.

  • Oil and Gas Industry: Seawater and high pressure are two elements that affect pipelines, offshore platforms, and downhole tubing in particular.
  • Chemical ProcessingChemical processing is applied in chemical reactor vessels, pipelines, and storage tanks where chemicals or corrosive environments affect the materials.
  • Marine Industry: Construction ships and marine equipment because of resistance to seawater attack and relatively high strength-to-weight ratio.
  • Power Generation: Used to produce boilers for electricity generation establishments, especially in regions exposed to air and fluids with high temperature and corrosive characteristics, such as the boiler tubes and heat exchangers.
  • Desalination Plants: These are found in desalination systems used in seawater purification, where materials must withstand saline environments.
  • Pulp and Paper Industry: Whenever contact with abrasive or corrosive substances or where equipment is particularly subjected to using pulping chemicals in certain processes.
  • Aerospace Industry: Aerospace parts are employed in aerospace parts, for instance, when strength or resistance to other environmental conditions is necessary.
  • Water Treatment: Used in processes such as high-pressure water treatment systems and pumps due to their corrosion resistance and hardness.
  • Construction: Used in areas such as the construction of bridges, towers, and rise buildings where strength and durability against harsh weather are required.

Therefore, we are using Super Duplex Steel Pipes in different applications.

Super Duplex Steel Pipes have excellent strength, better corrosion protection, and resistance to wear. These pipes are designed and manufactured from a combination of austenitic and ferritic stainless steel, enabling them to cope with pressures and harsh environments. The presence of chromium and molybdenum in stainless steel in a high quantity makes Super Duplex Steel corrosion resistant to pitting, crevice corrosion, and stress corrosion cracking.

Characteristics of Super Duplex Steel Pipes

Here are some key features of Super Duplex Steel Pipes:

  • High Strength: Super Duplex Steel Pipes show better tensile and yield strengths than conventional duplex and austenitic stainless steel pipes and tubes.
  • Excellent Corrosion Resistance: This type resists pitting, crevice corrosion, and stress corrosion cracking in the presence of chlorides at excellent levels.
  • Enhanced Durability: These pipes are therefore tailored to meet these generally unfavorable conditions, such as high or low temperatures and a wide range of chemically corrosive environments, among others, to meet their intended operational life and efficiency.
  • Good Toughness: Even though Super Duplex Steel Pipes are very strong, they also offer good toughness, thus making them suitable for use in materials prone to impact loads.
  • Cost Efficiency: Due to the high strength and corrosion resistance, the wall thickness and the material are smaller than other high-strength alloys.
  • High Chromium and Molybdenum Content: This is because chromium and molybdenum concentrations are relatively high, thus giving it the advantage of resisting corrosion over other materials in oxidizing circumstances.
  • Good Weldability: Conventional welding techniques can be used, but certain practices may be necessary to maintain the composites' high-performance characteristics.
  • Resistance to Sulfide Stress Corrosion: These pipes, therefore, afford protection against SSC since this is a major threat in oil and gas-related applications.
  • Low Thermal Expansion: Super Duplex Steel Pipes offer a lower thermal expansion/contraction coefficient and, thus, good dimensional stability under heat.

Therefore, Super Duplex Steel Pipes are used in various industry sectors.

Uses of Super Duplex Steel Pipes

Super Duplex Steel Pipes are used in various industries due to their mechanical strength and corrosion-resistant corrosive resistance.

  • Oil and Gas Industry: Seawater and high pressure are two elements that affect pipelines, offshore platforms, and downhole tubing in particular.
  • Chemical ProcessingChemical processing is applied in chemical reactor vessels, pipelines, and storage tanks where chemicals or corrosive environments affect the materials.
  • Marine Industry: Construction ships and marine equipment because of resistance to seawater attack and relatively high strength-to-weight ratio.
  • Power Generation: Used to produce boilers for electricity generation establishments, especially in regions exposed to air and fluids with high temperature and corrosive characteristics, such as the boiler tubes and heat exchangers.
  • Desalination Plants: These are found in desalination systems used in seawater purification, where materials must withstand saline environments.
  • Pulp and Paper Industry: Whenever contact with abrasive or corrosive substances or where equipment is particularly subjected to using pulping chemicals in certain processes.
  • Aerospace Industry: Aerospace parts are employed in aerospace parts, for instance, when strength or resistance to other environmental conditions is necessary.
  • Water Treatment: Used in processes such as high-pressure water treatment systems and pumps due to their corrosion resistance and hardness.
  • Construction: Used in areas such as the construction of bridges, towers, and rise buildings where strength and durability against harsh weather are required.

Therefore, we are using Super Duplex Steel Pipes in different applications.

Victor Steel Corporation

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Victor Steel Corporation

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Super Duplex Steel Pipes FAQ's

Super Duplex stainless steel pipes are known for their high strength and excellent corrosion resistance. These pipes are made from a special stainless steel alloy consisting of austenitic, ferritic and duplex microstructures. It is also referred to as a “super duplex” due to its higher mechanical properties. Super Duplex stainless steel pipes are often used in applications with high temperature or pressure, such as oil and gas pipelines, offshore structures, and marine engineering. Process of Welding Super Duplex Stainless Steel Pipe Welding Super Duplex stainless steel pipe requires special consideration due to its high alloy content. It is essential to use slower speeds and lower amperages than mild steel or austenitic stainless steel to prevent heat input damage. Additionally, an appropriate filler metal should be used to match the chemistry of the welded material. Preheat and interpass temperatures should also be monitored carefully during the welding process. Finally, proper post-welding heat treatment is essential for ensuring optimal corrosion resistance in the finished product.

The price of standard Duplex Steel Pipes products is between ₹450 - ₹550 per Kg.
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