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Super Duplex Steel Ferralium 255 Washer

Super Duplex Steel Ferralium 255 Washer

Ferralium 255 Super Duplex Steel washers are precision forged parts from a unique super duplex stainless steel material that is famous for its high strength, corrosion as well as high endurance. They are commonly used in the oil and gas, chemical processing, and marine industries for secure and reliable fastening.

Chemical Composition of Ferralium 255 Super Duplex Steel Washers

The composition of these washer is crucial for understanding their properties and performance in various industrial applications.

 CrNiMoCoNb (+Ta)TiVWCuCMnSiPSFeAl
Min24.505.503.10     1.50 0.800.20     
Max26.506.503.80     2.000.0251.200.250.700.0250.005Balance 

Thus, this table provides valuable insights into the chemical composition of these washer, highlighting their properties and suitability. 

<td style="border:0.68181825pt solid #dee2e6;padding:5pt;vertical-align:top;"><td style="border:0.68181825pt solid #dee2e6;padding:5pt;vertical-align:top;"><td style="border:0.68181825pt solid #dee2e6;padding:5pt;vertical-align:top;">Mechanical Properties of Ferralium 255 Super Duplex Steel Washers

Thus, this table provides valuable insights into the chemical composition of these washer, highlighting their properties and suitability. 

 Bars up to and including 4.0” (100mm) diameter or sectionBars greater than 4.0” (100mm) and up to 12.0” (300mm) diameter or sectionBars greater than 12.0” (300mm) diameter or section
0.2% Proof Stress586 N/mm285ksi586 N/mm285ksi570 N/mm283ksi
Tensile Strength790 N/mm2114.5ksi790 N/mm214.5ksi760 N/mm110ksi
Elongation, 5.65√S0 and 4D25% 25% 25% 
Reduction of Area50% 50% 50% 
Hardness (Brinell)220-270 220-270 220-270 
Impact Strength (Room Temp)80J59 ft.lb80J59 ft.lb80J59 ft.lb
Impact Strength (-46degC)45J av (35J min)33 ft.lb av (25.8 ft.lb min)45J av (35J min)33 ft.lb av (25.8 ft.lb min)45J av (35J min)33 ft.lb av (25.8 ft.lb min)

Thus, this valuable data on the strength, flexibility, and resilience of these washer is crucial for ensuring reliability and longevity.

Features of Super Duplex Steel Ferralium 255 washers 

Super Duplex Steel Ferralium 255 washers offer several notable features due to their unique composition and properties which include:

  • High Strength: Ferralium 255 washers Provide superior tensile and yield strength, thus guaranteeing the product’s durability when subjected to weightiness.
  • Superior Corrosion Resistance: Ferralium 255 washers ensure high resistance to pitting, crevice corrosion, and stress corrosion cracking, which makes the material suitable for use in aggressive environments.
  • High Resistance to Chlorides: Ferralium 255 washers are especially good at avoiding the formation of chloride-induced corrosion, suitable for marine and chemical usage.
  • Excellent Fatigue Resistance: Ferralium 255 washers can resist cyclic loading and fatigue and hence can sustain the effects that they will be subjected to in dynamic uses.
  • Good Impact Toughness: Ferralium 255 washer retains strength at low temperatures to minimize the danger of brittle fracture.
  • Low Thermal Expansion: Super Duplex Steel washers reduce the effect of thermal expansion and contraction and therefore provide stability.
  • High Hardness: These washers provides high hardness to ensure that it will not wear out easily or be easily damaged.
  • Non-Magnetic Properties: Ferralium 255 washers are non-magnetic, which is useful in electronics and magnetic applications.
  • Good Weldability: Ferralium 255 washers are ductile and can be welded without affecting the mechanical characteristics of the material.
  • High Ductility: This enables Ferralium 255 washers to deform without cracking, which is useful when machining and installing the material.

These features contribute to the versatility and reliability of Super Duplex Steel Ferralium 255 washers in various demanding applications.

Uses of Super Duplex Steel Ferralium 255 Washers

Super Duplex Steel Ferralium 255 washers are utilized in a range of industries due to their unique properties. These washers are commonly used in industrial settings.

  • Oil and Gas Industry: Ferralium 255 washers are used in drilling rigs, pipelines, and various other equipment that are subjected to extreme conditions and corrosive atmospheres.
  • Chemical Processing: Super Duplex Steel 255 washers are used in chemical reactors, storage tanks, and pipelines where high resistance to corrosive substances is needed.
  • Marine Applications: Ferralium 255 washers are used in areas such as ship construction and offshore facilities where the structures come into contact with seawater and require higher levels of corrosion protection.
  • Power Generation: These washers are used in power plants and turbines due to their ability to withstand high temperatures and corrosive gases.
  • Desalination Plants: These washers are applied in seawater desalination systems where the ability to resist chloride ion-based corrosion is paramount.
  • Petrochemical Industry: Ferralium 255 washers are also used in refineries and petrochemical industries to deal with equipment that is exposed to corrosive chemicals and high pressure.
  • Water Treatment Facilities: Ferralium 255 washers are used in equipment for processing and handling water where material resistance to corrosion is desirable.
  • Aerospace: Ferralium 255 washers are applied to aerospace parts where strength and durability in extreme conditions are critical.
  • Construction: Ferralium 255 washers are also used in bolts and structural members of construction and civil engineering structures.
  • Food and Beverage Industry: Ferralium 255 washers are Applied in processing and handling equipment because they are not easily corroded by various materials.

Thus Super Duplex Steel Ferralium 255 Washers can withstand extreme conditions, making them a preferred choice for critical applications.

Ferralium 255 Super Duplex Steel washers are precision forged parts from a unique super duplex stainless steel material that is famous for its high strength, corrosion as well as high endurance. They are commonly used in the oil and gas, chemical processing, and marine industries for secure and reliable fastening.

Chemical Composition of Ferralium 255 Super Duplex Steel Washers

The composition of these washer is crucial for understanding their properties and performance in various industrial applications.

 CrNiMoCoNb (+Ta)TiVWCuCMnSiPSFeAl
Min24.505.503.10     1.50 0.800.20     
Max26.506.503.80     2.000.0251.200.250.700.0250.005Balance 

Thus, this table provides valuable insights into the chemical composition of these washer, highlighting their properties and suitability. 

<td style="border:0.68181825pt solid #dee2e6;padding:5pt;vertical-align:top;"><td style="border:0.68181825pt solid #dee2e6;padding:5pt;vertical-align:top;"><td style="border:0.68181825pt solid #dee2e6;padding:5pt;vertical-align:top;">Mechanical Properties of Ferralium 255 Super Duplex Steel Washers

Thus, this table provides valuable insights into the chemical composition of these washer, highlighting their properties and suitability. 

 Bars up to and including 4.0” (100mm) diameter or sectionBars greater than 4.0” (100mm) and up to 12.0” (300mm) diameter or sectionBars greater than 12.0” (300mm) diameter or section
0.2% Proof Stress586 N/mm285ksi586 N/mm285ksi570 N/mm283ksi
Tensile Strength790 N/mm2114.5ksi790 N/mm214.5ksi760 N/mm110ksi
Elongation, 5.65√S0 and 4D25% 25% 25% 
Reduction of Area50% 50% 50% 
Hardness (Brinell)220-270 220-270 220-270 
Impact Strength (Room Temp)80J59 ft.lb80J59 ft.lb80J59 ft.lb
Impact Strength (-46degC)45J av (35J min)33 ft.lb av (25.8 ft.lb min)45J av (35J min)33 ft.lb av (25.8 ft.lb min)45J av (35J min)33 ft.lb av (25.8 ft.lb min)

Thus, this valuable data on the strength, flexibility, and resilience of these washer is crucial for ensuring reliability and longevity.

Features of Super Duplex Steel Ferralium 255 washers 

Super Duplex Steel Ferralium 255 washers offer several notable features due to their unique composition and properties which include:

  • High Strength: Ferralium 255 washers Provide superior tensile and yield strength, thus guaranteeing the product’s durability when subjected to weightiness.
  • Superior Corrosion Resistance: Ferralium 255 washers ensure high resistance to pitting, crevice corrosion, and stress corrosion cracking, which makes the material suitable for use in aggressive environments.
  • High Resistance to Chlorides: Ferralium 255 washers are especially good at avoiding the formation of chloride-induced corrosion, suitable for marine and chemical usage.
  • Excellent Fatigue Resistance: Ferralium 255 washers can resist cyclic loading and fatigue and hence can sustain the effects that they will be subjected to in dynamic uses.
  • Good Impact Toughness: Ferralium 255 washer retains strength at low temperatures to minimize the danger of brittle fracture.
  • Low Thermal Expansion: Super Duplex Steel washers reduce the effect of thermal expansion and contraction and therefore provide stability.
  • High Hardness: These washers provides high hardness to ensure that it will not wear out easily or be easily damaged.
  • Non-Magnetic Properties: Ferralium 255 washers are non-magnetic, which is useful in electronics and magnetic applications.
  • Good Weldability: Ferralium 255 washers are ductile and can be welded without affecting the mechanical characteristics of the material.
  • High Ductility: This enables Ferralium 255 washers to deform without cracking, which is useful when machining and installing the material.

These features contribute to the versatility and reliability of Super Duplex Steel Ferralium 255 washers in various demanding applications.

Uses of Super Duplex Steel Ferralium 255 Washers

Super Duplex Steel Ferralium 255 washers are utilized in a range of industries due to their unique properties. These washers are commonly used in industrial settings.

  • Oil and Gas Industry: Ferralium 255 washers are used in drilling rigs, pipelines, and various other equipment that are subjected to extreme conditions and corrosive atmospheres.
  • Chemical Processing: Super Duplex Steel 255 washers are used in chemical reactors, storage tanks, and pipelines where high resistance to corrosive substances is needed.
  • Marine Applications: Ferralium 255 washers are used in areas such as ship construction and offshore facilities where the structures come into contact with seawater and require higher levels of corrosion protection.
  • Power Generation: These washers are used in power plants and turbines due to their ability to withstand high temperatures and corrosive gases.
  • Desalination Plants: These washers are applied in seawater desalination systems where the ability to resist chloride ion-based corrosion is paramount.
  • Petrochemical Industry: Ferralium 255 washers are also used in refineries and petrochemical industries to deal with equipment that is exposed to corrosive chemicals and high pressure.
  • Water Treatment Facilities: Ferralium 255 washers are used in equipment for processing and handling water where material resistance to corrosion is desirable.
  • Aerospace: Ferralium 255 washers are applied to aerospace parts where strength and durability in extreme conditions are critical.
  • Construction: Ferralium 255 washers are also used in bolts and structural members of construction and civil engineering structures.
  • Food and Beverage Industry: Ferralium 255 washers are Applied in processing and handling equipment because they are not easily corroded by various materials.

Thus Super Duplex Steel Ferralium 255 Washers can withstand extreme conditions, making them a preferred choice for critical applications.

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