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Duplex Steel Pipes

Duplex steel pipes are one of the highly corrosion-resistant and highly durable parts used in different industries. Usually, ferritic steels do not possess good toughness, while austenitic steels are less resistant to stress corrosion cracking, pitting and crevice corrosion. Its specific structure offers high mechanical performance, namely great strength and flexibility while being preferential for challenging conditions. Therefore, since these duplex steel pipes are cheaper but highly reliable, they should be used when high performance and durability are needed.

Characteristics of Duplex Stainless Steel Pipes

Duplex steel pipes are valued for their pin-pointed characteristics, and can be used in various applications. Here are some key features:

  • High Strength: It also hasalso has higher tensile strength than standard stainless steel and thus can support higher pressure and mechanical loads.
  • Corrosion Resistance: The material's resistance is also an excellent feature of the duplex steel pipes, as they are resistant to pitting corrosion, crevice corrosion, and stress corrosion cracking, thus being suitable for use in harsh conditions.
  • Enhanced Toughness: These pipes possess the fine-grained dual-phase microstructure comprising austenite and ferrite, which enhances the pipes’ strength and their characteristic ability to withstand impacts, including those at low temperatures.
  • High Fatigue Resistance: Duplex steel pipes have been designed for cyclic load application, showing good fatigue resistance.
  • Good Weldability: The technique of welding is used to join the pipes of duplex steel, and the joints formed are strong and dependable.
  • Magnetic Properties: For example, the material that forms the composition of the weldments has magnetic properties because of the ferritic phase of the duplex steels.
  • High Thermal Conductivity: Austenitic stainless steel undergoes hot cracking, while duplex steel pipes have better thermal conductivity, especially in heat transfer services.

In this way, Duplex Steel Pipes is used in several applications.

Applications of the Duplex Steel Pipes

Here are some common applications:

  • Oil and Gas Industry: The application of duplex steel pipes includes offshore platforms, pipelines, and pressure vessels owing to its features of resistance against sour gas and high pressure.
  • Chemical Processing: Duplex steel pipes are appliedors, pipelines, and storage tanks where the chemicals are more aggressive.
  • Marine Industry: There are various applications of duplex steel pipes to certain critical parts, including seawater cooling systems, ballast systems, and marine hardware, where durability and service life define performance in saline environments.
  • Pulp and Paper Industry: Duplex steel pipes are applied to digesters, pressure vessels, pipelines, and so forth. They offer exceptional strength and chemical resistance, providing the equipment a long service life.
  • Water Treatment: Duplex steel pipes found their application with desalination plants, water treatment plants, water purification systems and other pipelines.
  • Power Generation: Duplex steel pipes are used in the parts of the power plants including heat exchanger, steam generators and condensers.
  • Pharmaceutical Industry: Duplex steel pipes are used in equipment and piping systems in which equipment and piping systems come in contact with sensitive and corrosive materials.
  • Food and Beverage Industry: It is applied for usage in the processing equipment, pipelines, storage tanks and sundry food products and beverages.

Such applications show the interest and applicability of the duplex steel pipes in applications that require tough materials.

Duplex steel pipes are one of the highly corrosion-resistant and highly durable parts used in different industries. Usually, ferritic steels do not possess good toughness, while austenitic steels are less resistant to stress corrosion cracking, pitting and crevice corrosion. Its specific structure offers high mechanical performance, namely great strength and flexibility while being preferential for challenging conditions. Therefore, since these duplex steel pipes are cheaper but highly reliable, they should be used when high performance and durability are needed.

Characteristics of Duplex Stainless Steel Pipes

Duplex steel pipes are valued for their pin-pointed characteristics, and can be used in various applications. Here are some key features:

  • High Strength: It also hasalso has higher tensile strength than standard stainless steel and thus can support higher pressure and mechanical loads.
  • Corrosion Resistance: The material's resistance is also an excellent feature of the duplex steel pipes, as they are resistant to pitting corrosion, crevice corrosion, and stress corrosion cracking, thus being suitable for use in harsh conditions.
  • Enhanced Toughness: These pipes possess the fine-grained dual-phase microstructure comprising austenite and ferrite, which enhances the pipes’ strength and their characteristic ability to withstand impacts, including those at low temperatures.
  • High Fatigue Resistance: Duplex steel pipes have been designed for cyclic load application, showing good fatigue resistance.
  • Good Weldability: The technique of welding is used to join the pipes of duplex steel, and the joints formed are strong and dependable.
  • Magnetic Properties: For example, the material that forms the composition of the weldments has magnetic properties because of the ferritic phase of the duplex steels.
  • High Thermal Conductivity: Austenitic stainless steel undergoes hot cracking, while duplex steel pipes have better thermal conductivity, especially in heat transfer services.

In this way, Duplex Steel Pipes is used in several applications.

Applications of the Duplex Steel Pipes

Here are some common applications:

  • Oil and Gas Industry: The application of duplex steel pipes includes offshore platforms, pipelines, and pressure vessels owing to its features of resistance against sour gas and high pressure.
  • Chemical Processing: Duplex steel pipes are appliedors, pipelines, and storage tanks where the chemicals are more aggressive.
  • Marine Industry: There are various applications of duplex steel pipes to certain critical parts, including seawater cooling systems, ballast systems, and marine hardware, where durability and service life define performance in saline environments.
  • Pulp and Paper Industry: Duplex steel pipes are applied to digesters, pressure vessels, pipelines, and so forth. They offer exceptional strength and chemical resistance, providing the equipment a long service life.
  • Water Treatment: Duplex steel pipes found their application with desalination plants, water treatment plants, water purification systems and other pipelines.
  • Power Generation: Duplex steel pipes are used in the parts of the power plants including heat exchanger, steam generators and condensers.
  • Pharmaceutical Industry: Duplex steel pipes are used in equipment and piping systems in which equipment and piping systems come in contact with sensitive and corrosive materials.
  • Food and Beverage Industry: It is applied for usage in the processing equipment, pipelines, storage tanks and sundry food products and beverages.

Such applications show the interest and applicability of the duplex steel pipes in applications that require tough materials.

Victor Steel Corporation

victor steel corporation

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Victor Steel Corporation

victor steel corporation

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Duplex Steel Pipes FAQ's

Duplex stainless steel has a range of hardness properties, with the most common being Rockwell C (RC) Hardness. According to ASTM A240 specifications, RC hardness ranges from 28-33 for cold-worked conditions and 30-35 for hot-worked conditions. The higher the number, the more rigid and robust the material.

Duplex stainless steel is an alloy used in many different applications, including: Oil and gas pipelines: Duplex provides superior corrosion resistance to carbon steel, making it ideal for these harsh environments. Sewage and water treatment plants: Duplex works well in areas with high concentrations of salt, chemicals, or other contaminants. Marine environments: The duplex’s high strength and corrosion resistance make it a perfect fit for vessels exposed to the elements. Architectural applications: Duplex can be used for various projects due to its aesthetic appeal.

The Harmonised System of Nomenclature (HSN) code for duplex stainless steel pipes is 7304.

Duplex stainless steel pipes are available in grades like ASTM A789/A790, A928 and UNS S31803/S32205. They are characterized by high-strength corrosion resistance, higher creep strength, tensile strength, yield strength and fatigue resistance. The wall thickness ranges from 0.8mm to 55mm.

Duplex Steel Pipes products are typically around ₹450 to ₹500 per kilogram.
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