Copper Nickel 95/5 Wires

Copper Nickel 95/5 wires are produced from an alloy of 95% copper and 5% nickel. This composition provides an excellent combination of corrosion resistance, high thermal and electrical conductivity, and mechanical properties. Copper Nickel 95/5 wires are applied in environments that demand high resistance to corrosion and are mainly used in the marine and industrial sectors. Copper and nickel are present in the alloy, and both of these elements contribute to the element’s resilience and strength to ensure it can be used in challenging applications.

Chemical Composition of Copper Nickel 95/5 Wires

The Copper Nickel 95/5 Wires composition is crucial for understanding its properties and performance in various industrial applications.

Thus, this table provides valuable insight into the chemical composition of these Wires , highlighting their properties and suitability. 

Mechanical Properties of Copper Nickel 95/5 Wires

The table provides essential information for engineers and manufacturers to assess the integrity and durability of the Copper Nickel 95/5 Wires in demanding environments.

Thus, this valuable data on the strength, flexibility, and resilience of the Copper Nickel 95/5 Wires is crucial for ensuring reliability and longevity.

Advantages of Copper Nickel 95/5 Wires

These flexible Wires offer numerous benefits for various industrial applications.

• Marine Industry: Copper Nickel 95/5 wires are extensively used in marine environments, such as ships, seawater desalination plants, offshore oil platforms, etc. They also offer great resistance to corrosion by seawater, making them suitable for heat exchangers, condenser tubes and other marine application parts.
• Electrical Applications: These wires are used in electrical wiring systems, especially where electricity conductivity and immunity to corrosion are desirable, such as offshore platforms, submarines and areas of high humidity.
• Heat Exchange Systems: Copper Nickel 95/5 wires are used in heat exchangers, coolers and condensers because of their heat transfer characteristics and their ability to withstand the corrosive action of aggressive fluids or gases.
• Chemical Processing: In chemical plants, these wires are used in equipment that is affected by corrosion and erosion, such as reactors, pressure vessels, pipelines, etc., where corrosion is eliminated and durability is increased.
• Offshore and Subsea Applications: The wires are widely applied for underwater pipelines, risers and cable connections in subsea and offshore energy systems since it can effectively resist the rigorous marine environments.
• Automotive Industry: Copper Nickel 95/5 wires are also used in automotive applications, such as radiators, heat exchangers, and electrical connections, which are subjected to high temperatures and have corrosion resistance requirements.

Copper Nickel 95/5 Wires offers several advantages that make it suitable for industrial and commercial applications.

Common Applications of Copper Nickel 95/5 Wires

Due to its excellent features, the Copper Nickel 95/5 Wires is preferred in various industrial applications. Some of the main applications include.

• Excellent Corrosion Resistance: Copper Nickel 95/5 wires have shown excellent resistance to corrosion in various environments, including seawater, and hence are used in marine and offshore industries.
• High Thermal Conductivity: The alloy provides acceptable thermal conductivity, making it suitable for applications where thermal dissipation is paramount, such as heat-exchanging devices and cooling systems.
• Good Electrical Conductivity: Copper Nickel 95/5 wires have high electrical conductivity, so they can be used for wiring and connectors in severe environments.
• Strength and Durability: The nickel content is about 5%, and such an addition enhances the tension of the wire’s tensile strength and hardness to resist mechanical and wear stresses.
• Resistance to Biofouling: The properties of the copper-nickel alloy minimised biofouling, which is helpful in underwater and marine applications.
• Excellent Formability: Copper Nickel 95/5 wires can be easily bent and shaped according to the application's requirements for shapes and sizes.

Copper Nickel 95/5 Wires are applied across various industries due to their valuable features, which make them versatile.